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Topic: Help with Mystery Relay

in Forum: C3 Electrical


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Help with Mystery Relay (1/13)
 6/14/15 11:39am
Hunyadi
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Joined: 6/13/2015
Posts: 4

First post here - hope to have many more positive ones. I am at a loss. I have found that my 1976 Corvette with power windows, auto tranny and A/C (removed) had a short and was draining the battery overnight. It all started with the power lead from the starter to the alternator and bulkhead rubbed against an engine bracket. Replaced the engine compartment wiring harness. The short then led me to the courtesy lights / lighter / clock and with the replacement of the dash wiring harness that mostly solved the issue. (when doing the trick with the test light connected to the battery terminal and attached to the battery cable to produce a dull glow) I traced it to the rear wiring harness to this corroded relay that was located in the rear passenger right next to what looks like a turn signal flasher in the same compartment. When I pull the relay the light goes dead as it should be. In going to the parts store they handed me a horn relay, but when I hooked it up it blew a fuse that I had installed in the power lead from the starter. Please help - thanks in advance  


RELAY PIC

(modified huge pic to link-aapple)


|UPDATED|6/14/2015 8:39:24 AM (AZT)|/UPDATED|
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Re: Help with Mystery Relay (2/13)
 6/14/15 10:58am
dwa175
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leesburg, FL - USA

Vette(s):
1979 coupe and now 2007 c-6


Joined: 7/19/2014
Posts: 195

do it the easy  way  before going crazy  install battery cutoff switch  I have had problems for ever so I installed cut off allswell   I have the same battery for 3 years now   dwaBeer
Re: Help with Mystery Relay (3/13)
 6/14/15 11:44am
Adams' AppleLifetime Member
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Duncanville, TX - USA

Vette(s):
#1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas


Joined: 11/8/2003
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That is the Alarm relay. It is NOT a normal relay, in that it is a "latching" relay. Once the alarm is activated(door/hood opened), the relay will stay engaged until power is cut to it, by turning the alarm system off with the keyswitch on the fender.Closing the door/hood will not turn it off.

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Re: Help with Mystery Relay (4/13)
 6/14/15 4:24pm
Hunyadi
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Posts: 4

Thank you so much for the information. Now all of this is starting to make sense. The previous owner put a Grant steering wheel into her and did not hook the horn up - for good reason the thing is going off constantly! The sensor for the hood is just dangling by the wayside indicating to the system that the hood is up... therefore the relay is on all the time draining the battery. The car starts and runs but once I pull the relay I loose ignition. She will crank - but no spark. So.... how do I bypass the relay? 
Re: Help with Mystery Relay (5/13)
 6/14/15 4:32pm
kstyerLifetime Member
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CUYAHOGA FALLS, OH - USA

Vette(s):
1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!


Joined: 12/2/2003
Posts: 6424

I would rather see you fix the horn and the switch. But if you just disconnect the relay your problem at hand will go away.
Re: Help with Mystery Relay (6/13)
 6/14/15 5:35pm
Hunyadi
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Posts: 4

I see the point - however i have the security key in the "off" position yet the relay is still tripping as if its armed? I am simply tying to make it to the point that I don't burn it to the ground (the relay gets really hot!) but I have a mess of engine and other items that need fixing. I would rather work on it and not worry about draining the battery or burning it down in the meantime.  
Re: Help with Mystery Relay (7/13)
 6/14/15 6:39pm
dwa175
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leesburg, FL - USA

Vette(s):
1979 coupe and now 2007 c-6


Joined: 7/19/2014
Posts: 195

put in battery cutoff switch
Re: Help with Mystery Relay (8/13)
 6/14/15 11:59pm
daveo76
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Vancouver, WA - USA

Vette(s):
1976 Silver/Firethorn. L48, 4spd. Original 2 bolt, vortec heads, 9.4:1 CR, Speed Pro Cam: 224/224@0.050, 112 LSA, Eagle Steel Crank.


Joined: 8/25/2005
Posts: 857

Dumb question: are you sure the alarm switch is in the off position?  For many years I thought vertical was off, but off is actually horizontal.  Wasn't a problem when the system didn't work at all but after I started messing with it to try to get it working again, I got battery drain.  I have a battery cutoff switch but it's easy to forget and with the drain that the alarm system causes, it would drain in a day or two - not good.  Better to fix it right or completely disable the system.  I did get it working eventually with a fair amount of tinkering.  I now have a functional factory alarm system that I actually use (although it is quite rudimentary compared to modern systems)  One of the most problematic parts of the factory system is the switch piggy backed on to the key switch that will trip the alarm system if someone tries to mess with the key switch.  Very finicky and if it's not positioned correctly, it will trip the alarm.  IIRC, that switch is the same P/N as the headlight warning switch (the one that will make the dash light come on if the headlights don't come up all the way).  Also I had trouble with the door switches - be careful with cheapy replacements.  

I agree that a battery cutoff switch is a good idea for these cars for long term storage.  But to use them to solve a problem that will drain the battery overnight is not a good idea.  If there is that much drain, it needs to be fixed properly or at least the offending circuit should be disabled (if feasible).  It may seem difficult, but it is possible to fix battery drain on these cars.  I can now let my car sit for two months with the battery connected.  I can get in, not have to reset the clock, and start it right up.  Good luck.


______________

 

1976 Silver/Firethorn.  L48, 4spd.  Original 2 bolt, vortec heads, 9.4:1 CR, Speed Pro Cam: 224/224@0.050, 112 LSA, Eagle Steel Crank.
Re: Help with Mystery Relay (9/13)
 6/15/15 10:39am
Hunyadi
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Joined: 6/13/2015
Posts: 4

Daveo76 - excellent point! It was in the vertical! I only assumed that because someone had installed an aftermarket alarm system that was activated when the key was horizontal. (unfortunately a good portion of the wiring and other systems were hacked in the last 20 years by people trying to patch it together to keep it running. I don't understand the logic of mounting a $250 Autometer Tach in front of the original when you can get the new circuit board for $65. But that's the type of previous owners.) I've spent the good part of a month taking out hacks like that one. Now if I can only get the wiper motor to work properly...
Re: Help with Mystery Relay (10/13)
 6/15/15 11:56am
Vman73
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Gig Harbor, WA - USA

Vette(s):
1973 L82 4 Speed Coupe - Very original, well documented driver/survivor. 2016 Bend Regional NCRS Top Flight.


Joined: 10/2/2014
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Hunyadi said: I don't understand the logic of mounting a $250 Autometer Tach in front of the original when you can get the new circuit board for $65. But that's the type of previous owners.) ...



Hunyadii - welcome to the site, and you now have met a very popular guy we refer to to as "Bubba". Bubba has done all kinds of "fixin" on these cars and I wish you the best of luck if Bubba's been "fixin" the wiring in your car. Keep up the good work.




|UPDATED|6/15/2015 8:56:51 AM (AZT)|/UPDATED|


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Re: Help with Mystery Relay (11/13)
 6/15/15 12:28pm
Adams' AppleLifetime Member
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Duncanville, TX - USA

Vette(s):
#1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas


Joined: 11/8/2003
Posts: 20129

Hunyadi said: The car starts and runs but once I pull the relay I loose ignition. She will crank - but no spark. So.... how do I bypass the relay?

That makes no sense....Wacko
Nothing on the '76 factory alarm system is tied in with the ignition system...it simply beeps the alarm horn. You mentioned that Bubba had also wired in an aftermarket security system....that's where I would start looking for the problem. He has tied into the factory alarm system somewhere that is powering the ignition feed thru the factory relay...not a good idea at all. Thass prolly why the relay is hot all the time....Dead As far as bypassing the relay....we'd need to know HOW the ignition is connected to it to help wid that one...Ermm  It's possible he's tied the ignition feed into the fenderwell keyswitch.....

If you don't have the Factory Service Manual,  you can can view and/or download the wiring diagrams from my web page. You'll need to click on the '77 diagram to get the Alarm system diagram, but it is the exact same system/diagram.


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Joel Adams
C3VR Lifetime Member #56    

My Link


(click for Texas-sized view!)
             NCRS

"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"

Re: Help with Mystery Relay (12/13)
 6/16/15 2:19am
daveo76
Former Member

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Vancouver, WA - USA

Vette(s):
1976 Silver/Firethorn. L48, 4spd. Original 2 bolt, vortec heads, 9.4:1 CR, Speed Pro Cam: 224/224@0.050, 112 LSA, Eagle Steel Crank.


Joined: 8/25/2005
Posts: 857

Hunyadi said: Daveo76 - excellent point! It was in the vertical! I only assumed that because someone had installed an aftermarket alarm system that was activated when the key was horizontal. (unfortunately a good portion of the wiring and other systems were hacked in the last 20 years by people trying to patch it together to keep it running. I don't understand the logic of mounting a $250 Autometer Tach in front of the original when you can get the new circuit board for $65. But that's the type of previous owners.) I've spent the good part of a month taking out hacks like that one. Now if I can only get the wiper motor to work properly...


Glad to help.  I forgot to mention in my first post why the alarm was tripping and draining the battery and I didn't know it:  the alarm horn was not working then.  It took me removing it and cleaning it and the contacts before it started working.  Getting to the alarm horn is a PITA - way up above and behind the driver's side rear wheel.  

Sorry you're having bubba troubles.  I got lucky with my vette - 3rd owner and it was bone stock when I got it.  Since I've had it for 14 years and bought it in my 20's I've probably been the worst bubba (but nothing too bad that I haven't corrected).  I can't stand stuff like aftermarket gauges that are improperly mounted and wired.  My '91 suburban has some wiring done by bubba that I'm working to correct.  


______________

 

1976 Silver/Firethorn.  L48, 4spd.  Original 2 bolt, vortec heads, 9.4:1 CR, Speed Pro Cam: 224/224@0.050, 112 LSA, Eagle Steel Crank.
Re: Help with Mystery Relay (13/13)
 6/26/15 12:07pm
rraider1
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Woodland, WA - USA

Vette(s):
1977 T-Top,350,Auto Black Ruby Pearl,Steeroids R&P conversion


Joined: 10/14/2003
Posts: 1165

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