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Topic: Need help removing door skin in 1977

in Forum: C3 Interior


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Need help removing door skin in 1977 (1/11)
 4/9/08 1:35pm
fowler12
Former Member

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Toledo, OH - USA

Vette(s):
1977 auto.L48 383 stroker


Joined: 2/22/2007
Posts: 175

I have a 1977 and need some good instruction on how to properly remove the door skin with out damaging it.  Any special clips or fasteners anywhere I need to be aware of so I don't break anything?  Thanks to all for you help, it is greatly appreciated!

Matt
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Need help removing door skin in 1977 (2/11)
 4/9/08 2:50pm
6880Mike
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Horse Cave, KY - USA

Vette(s):
1968 convertible; 1980 L-82


Joined: 10/22/2007
Posts: 488

First and most important question is why do you have to remove the door skin?  FWIW:  I would leave it on.  It's almost impossible to get these off without breaking the fiberglass along the upper edge of the door.
 
 
You can probably work a putty knife or similar tool around the front, rear, and bottom sides and break the factory bonding compound, but expect a major PITA along the top side.
 
Smile 
 
Need help removing door skin in 1977 (3/11)
 4/9/08 8:29pm
dwright
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Victor, NY - USA

Vette(s):
2004 Commemorative Edition Coupe, Auto w/HUD. 13K miles in 2015. Sold 1982 Red Coupe


Joined: 7/12/2004
Posts: 6836

Did you mean you want to remove the interior part of the door?
 
Or the exterior fiberglass door skin ?


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Need help removing door skin in 1977 (4/11)
 4/10/08 10:26am
fowler12
Former Member

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Toledo, OH - USA

Vette(s):
1977 auto.L48 383 stroker


Joined: 2/22/2007
Posts: 175

I meant removing the interior door panel.  I am having some electrical problems with the pwr. windows so I may need to remove the panels to get to the motors.  I am sure the panels have already been removed by previous owner and I am not worried about the bonding compound but I dont want to break anything else!  Thanks for the help!
Need help removing door skin in 1977 (5/11)
 4/10/08 11:30am
fowler12
Former Member

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Toledo, OH - USA

Vette(s):
1977 auto.L48 383 stroker


Joined: 2/22/2007
Posts: 175

I am almost positive that the door skins have already been removed on both sides so I am not real worried about the bonding compound but I dont want to break anything!  I am having some electrical problems with pwr. windows so I may need to remove the skins to get a good look at the pwr. window motors.  Thanks for the insight and pic!
Need help removing door skin in 1977 (6/11)
 4/10/08 7:07pm
VetteSpecialties
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Mounds View, MN - USA

Vette(s):
70 LT1 coupe, 69 350 HP coupe, 69 390HP 427 coupe, 71 LS5 convert, 85 coupe, 93 coupe


Joined: 5/24/2007
Posts: 1031

I am sure 6880mike thought you wanted to remove the outside fiberglass from your door, hence the talk about bonding. 

The door panel is held on by the obvious screws, including the door pulls.  There might be a control for a remote mirror that has a tiny little allen screw. Then the perimeter is held by velcro pads.  Just gently pry the door panel out to free the velcro grip, then lift the panel enough to clear the top of the metal door frame.  Wiggle and Jiggle until you clear everything else.  It is not hard, just frustrating getting past everything.

Larry
Need help removing door skin in 1977 (7/11)
 4/10/08 7:48pm
kstyerLifetime Member
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CUYAHOGA FALLS, OH - USA

Vette(s):
1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!


Joined: 12/2/2003
Posts: 6424

For clarity, the door skin is the outer panel of the body.

The door panel is the inner trim.
 
If you have manual locks, you need to use a removal tool to release the spring clips holding them, and the lock buttons, on.  The springs can be pulled out with a small hook if you don't have the tool.
There are two screws at the bottom corners of the door panel.  There are screws under the ends of the pull straps. Pop the trim off to expose them.  After that the panels will pull loose from the bottom and sides.  Now it's easier if the windows are rolled down.  Push in at the top of the panel, and lift upward to release the top of the panel from the door.
 
Now you have it in your hand and you can do what you need to do.  Bonding compound is not an issue.
Need help removing door skin in 1977 (8/11)
 4/10/08 7:48pm
corvette440hpLifetime Member
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Joined: 7/2/2006
Posts: 8205

[QUOTE=VetteSpecialties]  Wiggle and Jiggle until you clear everything else.  It is not hard, just frustrating getting past everything.

Larry
[/QUOTE] Larry it would be kind more iteresting watching a "HeartfetchingHeart femaleHeart" do what you said above. I would gladly pay to watch that. I wonder if all Larrys are warped.........like OuchmeOuch...............gee, I hope not! From what I gather you're definitely not warped.

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corvette440hp
Need help removing door skin in 1977 (9/11)
 4/11/08 2:07pm
VetteSpecialties
Former Member

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Mounds View, MN - USA

Vette(s):
70 LT1 coupe, 69 350 HP coupe, 69 390HP 427 coupe, 71 LS5 convert, 85 coupe, 93 coupe


Joined: 5/24/2007
Posts: 1031

After reading all the recent posts, I might have to change my name.  Maybe if I use Lawrence, I will sound more sophisticated.

I didn't think so either!
Larry
Need help removing door skin in 1977 (10/11)
 7/9/08 4:42am
madmick11
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pacific grove, CA - USA

Vette(s):
1978 coupe


Joined: 5/13/2008
Posts: 39

My outer door handle broke itself. Cry

I need to get in and see what happened. What about the manual door lock mentioned above...does it have to come off to remove the door panel, and if so do you need the special tool? 
Need help removing door skin in 1977 (11/11)
 7/9/08 8:51am
6880Mike
Former Member

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Horse Cave, KY - USA

Vette(s):
1968 convertible; 1980 L-82


Joined: 10/22/2007
Posts: 488

[QUOTE=madmick11].....What about the manual door lock mentioned above...does it have to come off to remove the door panel, and if so do you need the special tool?...[/QUOTE]
 
Yes.  The interior door trim panel will not come off over the lock knob; you will have to remove it.  There is supposed to be a mickey mouse clip behind the lock knob.  You can pop it out with a screwdriver, but that's scary.  A window crank clip tool is better.
 
The assembly instruction manaul has a diagram of door panel installation and will prove helpful.  Order the AIM if you don't have it.
 
Smile
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