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Topic: Brake Booster Removal

in Forum: C3 Handling Components


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Brake Booster Removal (1/5)
 11/3/07 1:56pm
suncountryLifetime Member
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Moses Lake, WA - USA

Vette(s):
1976 L48 4-spd, Mahogany Metalic exterior, Buckskin interior 350ci/350hp, 3rd owner, fiberglass spring, 255/50-16's Torq-Thrust II


Joined: 4/16/2005
Posts: 2134

I couldn't find much on this so I thought I would write up a short procedure for the booster removal
 
 
                   BRAKE BOOSTER REMOVAL

 

After Ken mentioned I should check the booster for a vacuum leak I decided to replace it. After all, it was 32 years old.Wink

Remove the master cylinder from the booster is pretty straight forward.

Get your frustrations out of the way first, jump up and down, scream, and throw something whatever works.LOL

Don’t bother with the plate in the window wiper well, there is no access.

Remove your driver seat, will make life much easier. I couldn’t, the vette had its engine removed and the left side was only 2 feet off the garage wall.

Crawl under the dash with a 3/8” socket, ¼ drive and remove the neutral safety switch. It’s a pain to remove but if you don’t you won’t be able to see or get to the left top booster nut.

Get a 9/16 deep socket and attach a swivel joint to it. Then add a 6” extension and attach your ratchet. Go after the left top on first as it is the hardest. You will need to slide the socket over the top of the clutch pushrod. You may also need to unfold the harness retainer that is high up on the kick panel side near the fuse box and move the harness down.

Now go after the other three nuts which are not too bad.

Remove the clip on the pin which attaches the brake push rod to the brake pedal.

Now you can remove the booster.

Boy am I glad that’s done!phew

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Brake Booster Removal (2/5)
 11/3/07 2:26pm
eddie20875Lifetime Member
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Lanoka Harbor, NJ - USA

Vette(s):
1975 metallic blue coupe with t-tops,L48, t/t steering, black leather interior. 1990 L98, white/red leather interior, auto,a/c


Joined: 12/21/2006
Posts: 828

always glad to see some tips on these things as this winter want to install a chrome booster on my 75. saw another post on here that said if you drop the speedometer panel and a long extension that was about the easiest way. when i do mine i will have to compare both ways and decide which is easier. thanks for the info.


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Brake Booster Removal (3/5)
 11/3/07 2:37pm
suncountryLifetime Member
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Moses Lake, WA - USA

Vette(s):
1976 L48 4-spd, Mahogany Metalic exterior, Buckskin interior 350ci/350hp, 3rd owner, fiberglass spring, 255/50-16's Torq-Thrust II


Joined: 4/16/2005
Posts: 2134

I saw that too, but with a 4 speed the clutch pedal and related stuff is in the way. I dropped the steering wheel and lowered the dash down. Still could not see the stud or even get my socket close. Removal of the dash is a lot of work and I always dread doing it. I think it may have been an automatic vette. If the clutch pedal and interlock switch were not there it would have been much easier.
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Brake Booster Removal (4/5)
 11/5/07 8:05pm
79rebuild
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Yelm, WA - USA

Vette(s):
1979 L82 4 speed Scat 383 crank 190 cc Procomp Aluminum Heads 202 160 stainless valves GM Powder metal rods Speedpro H860CP Hypereutectic pistons 280 cam hydralic HEI Pro comp 1.6 roller rockers Mighty Demon 750 Sanderson CC1AP Hedders.


Joined: 7/12/2007
Posts: 356

Way Cool!
I'll have to take a look on mine to see my dash is out but it was a huge pita to get out.  
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Brake Booster Removal (5/5)
 11/5/07 10:41pm
Gale Banks 80Lifetime Member
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Vette(s):
1980 with a Banks Twin Turbo 1969 Convert Big Block 1996 Grand Sport Convert


Joined: 9/8/2005
Posts: 241

  I did the Long Exstension and Removed the dash Method.  After you put the Universal between the Socket and the Exstension wrap in in Electrical Tape so that it can still bend but will Hold the Socket up so You can feed it on to the Nut. Pick a Day when there isn't any Reason to be in a Good Mood at the end of it. Richard........

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