Home page
SPONSOR AD SPONSOR AD

Topic: Ignition key barrel removal and replacement

in Forum: C3 Body


Ignition key barrel removal and replacement

Posted: 10/17/07 6:22am Message 1 of 15
Former Member
Send PM
Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
 

Hi guys,
 I have a 1978 coupe I am restoring and I'm moving on to my exterior door handle replacmentjob. I got two brand new ones to replace the 'tired' old ones. Is there anyone here that can help me find out about where to find step by step instructions.

Terry
in Lafayette La.





SPONSOR AD:: (Our Sponsors help support C3VR)

Ignition key barrel removal and replacement

Posted: 10/17/07 9:16pm Message 2 of 15
Profile Pic
Lifetime MemberLifetime Member
Moderator
Send PM
Duncanville, TX - USA
Joined: 11/8/2003
Posts: 20214
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Are you replacing the ignition key/cylinder, or the door handles/flappers, or the door locks?


Joel Adams
C3VR Lifetime Member #56    

My Link


(click for Texas-sized view!)
             NCRS

"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"

Ignition key barrel removal and replacement

Posted: 10/18/07 2:47am Message 3 of 15
Profile Pic
Former Member
Send PM
Victor, NY - USA
Joined: 7/12/2004
Posts: 6841
Vette(s): 2004 Commemorative Edition Coupe, Auto w/HUD. 13K miles in 2015. Sold 1982 Red Coupe
If you don't have the shop manual and the assembly manual for your 1978, they are both a good investment.


 
Save the Wave!
Support the National Corvette Museum   

Ignition key barrel removal and replacement

Posted: 10/18/07 4:42am Message 4 of 15
Profile Pic
Former Member
Send PM
Cramerton, NC - USA
Joined: 8/22/2006
Posts: 1094
Vette(s): black 1982 coupe slate gray interior, 350 crossfire, 1985 fuel pump, Steeroids R&P conversion

The replacement of the flappers is an aggrivating job but not too bad if you dont have big hands. I would recommend you go ahead and replace the rubber gaskets under the flappers as well while you are there.   As Dave pointed out, an assembly and shop manual will be a big help in seeing how every thing works.   Removing the plastic boot that covers of the door latch on the inside will be necessary if your 78 has one (not sure when they started using those).   The most difficult part of the replacement is the removal of the nut closest to the rear edge of the door on the old and replacement of the same nut on the new handle.  Just try to be patient and use the smallest wrench you can to get in there to "break" the nut loose, you may have to grind excess material from an old junk wrench to get in there. Disconnecting the rod running from the door lock button to the latch will also give more access to the inside of the door.  Duct tape the rod to something to keep it out of your way till you are ready for it again.  If you have any long  surgical forceps they are really good for removing and replacing the pesky metal clips and reattaching them as well as maneuvering the flapper rod and pin when you are reattaching it. Leave the threaded rod attached to the flapper when you remove the old one.  It may help if you can hold the flapper down as you withdraw the flapper and attached rod from the door and do the same when inserting the new one.  A little masking tape around the area where you will be working is cheap insurance against scratches while you are fiddling with the flappers. The little metal retaining clips that you are sure to drop while removing and installing will end up in the bottom of the door.  There is a removal access plate at the bottom of the door that can be unbolted to let you retrieve them if a long magnet tool doesnt work. Once you can see inside of the door, the job is fairly straight forward but yes, it will be aggrivating and one where blue language is appropriate.  Sorry for the long post guys, but you know I can't say "Hello" in 100 words or less




Ignition key barrel removal and replacement

Posted: 10/18/07 4:50am Message 5 of 15
Former Member
Send PM
Joined: 8/16/2005
Posts: 242
it is a good idea to get the assembly and service manual .
about the doorhandle you actually don't need the manuals.
 
just takew off the doorpanel and make pics through the hole when the door lock is located.
 
then take of those small connecting rods that are connected to the lock/handle  and remove the locking clip that kereps the doorhandle in place and you can remove the handle.
 
i can't remember if you have to take off the window first to have enough space to get your hand/tools to manouvre in that hole.
 
and if you do both sides after eachother you have a reference still if you don't know how to put everything back together.
 
but all in nal it wasn't that complicated.
 
good luck
art-corvette
art-corvette2007-10-18 04:51:00


Ignition key barrel removal and replacement

Posted: 10/18/07 11:00am Message 6 of 15
Former Member
Send PM
Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
OK guys, thanks, I'm goin in.  Flapper, door lock, first....ignition barrel next. I'll keep ya'll posted.
 
Thanks bunches



Ignition key barrel removal and replacement

Posted: 10/18/07 11:02am Message 7 of 15
Former Member
Send PM
Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
All of them Joel. I just got this car and it has over 100K. Everything is pretty worn out. So while I'm in there I might as well change out all I can at a time.


Ignition key barrel removal and replacement

Posted: 10/18/07 6:56pm Message 8 of 15
Profile Pic
Lifetime MemberLifetime Member
Moderator
Send PM
Duncanville, TX - USA
Joined: 11/8/2003
Posts: 20214
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
I do believe there is another thread/post that may cover the ign. cylinder replacement...I'll check and see can I finds it...


Joel Adams
C3VR Lifetime Member #56    

My Link


(click for Texas-sized view!)
             NCRS

"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"

Ignition key barrel removal and replacement

Posted: 10/18/07 7:44pm Message 9 of 15
Lifetime MemberLifetime Member
Send PM
Poquoson, VA - USA
Joined: 11/20/2004
Posts: 1023
Vette(s): 73 Conv, Blue-Green/White Top - 454, M21 - Dark Saddle Leather, Power Windows, A/C, Tilt/Tele, AM/FM St. (orig. and sounds like it too).#2 -- 2007 Coupe,3 LT package, Z51 option, Victory Red, Ebony Int. Clear Top.
[QUOTE=Crossfire1982]

  Removing the plastic boot that covers of the door latch on the inside will be necessary if your 78 has one (not sure when they started using those).   

[/QUOTE]
 
They had them in '73 (mine does) And yes that nut in the back Angry...
I also hope you got the better handles... not the cheap imitations... 
 
Ray



Lifetime Member #86

USN 1966-1970

WestPac 67-68 Tet I&II


Featured in Corvette Enthusiast Aug 2007 "Shark Attack"
Blue Green *** 454,4 Spd, Dark Saddle Leather, A/C, AM-FM St. (orig), PW, Tilt -Tele Wheel"



(click to see a bigger image)


Ignition key barrel removal and replacement

Posted: 10/19/07 9:09am Message 10 of 15
Former Member
Send PM
Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
Beautiful car Ray...freakin' BEAUTIFUL!
 
 I got the $70 handles as opposed to the available $35 ones. 
 
 I finished the passenger's side, but now I see some sort of electrical switch attached to the lock on the driver's side?
  What da heck? Is this some sort of alarm switch?
 
Thanks for the info.
Terry



in Forum: C3 Body


SPONSOR AD: (Our Sponsors help support C3VR)