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Topic: Rear Compartment Refurbish

in Forum: C3 Body

Rear Compartment Refurbish

Posted: 1/7/24 10:06am Message 1 of 14
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Pasadena, MD - USA
Joined: 6/16/2004
Posts: 311
Vette(s): 72 Coupe L48 4 sp Air Tilt Leather

Working on new carpet and interior replacements. Here is the latest in the process, the RCU is done. Sandblasted and painted all the tiny metal parts / screws / brackets  etc, replace the fiber boards, carpet, plastic trim rings, decals. It was amazing how rusted these parts were considering they are inside the car...This was a lot more work than expected of course! A word of caution to anyone considering doing this. The old parts do not match up with the new parts at all. The new parts are slightly different in size, the holes do not match up or missing, and the hardware is different sizes. You can not do this without buying everything new. Or consider the option of buying the complete assembly already assembled for $310. I had new carpet so I went the home assembly route.....

Next is to get the Footman Loops for the T Top Straps off the car and repaired. They are supported by the usual back plates under the body and have the same corrosion problem as anything there. The new interior carpet goes over top/through these 3 loops and getting them off was a pain. The plates get wet under the wheel wells and turn into a rusted mess. The rear compartment hinge reinforcement is next to get out (rivetted) and replace - more crazy fun. It is also rusted mess.  

Next is to get the repaired radio back in the dash - I think they put the radio in first then build the car around it.....

 

 

 




Bruce
72 Coupe L48 4sp
Custom Blue/Silver/Pearl

(Click for a larger pic)

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Re: Rear Compartment Refurbish

Posted: 1/7/24 11:04am Message 2 of 14
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Eagleville, PA - USA
Joined: 11/1/2001
Posts: 18375
Vette(s): Used to own a 1979 Corvette now owned by JB79

This looks great! Thanks for sharing it with us.

I would love to see future progress and other projects you tackle too!

Keep up the good work!




-Adam Wartell
NCM Lifetime Member #1222
Founder: C3 Vette Registry 
C4 Vette Registry, C6 Vette Registry

My first Vette, now owned by JB79:

Re: Rear Compartment Refurbish

Posted: 1/7/24 2:47pm Message 3 of 14
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Grapevine, TX - USA
Joined: 8/26/2006
Posts: 1522
Vette(s): 1972 LT-1 convertible with factory air. 2017 Black Rose Grand Sport convertible.

Did you send your old radio off to someone that rebuilds them?




   

Re: Rear Compartment Refurbish

Posted: 1/7/24 3:24pm Message 4 of 14
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Equinunk, PA - USA
Joined: 10/31/2007
Posts: 2465
Vette(s): 1972 conv, 4-speed, 350, 200hp, numbers match, rally wheels, war bonnett yellow w/white top. good condition, nice driver.

Just finished a RCU redo. It turned out well. Bought all new parts. Fit well. 




Re: Rear Compartment Refurbish

Posted: 1/7/24 4:41pm Message 5 of 14
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Pasadena, MD - USA
Joined: 6/16/2004
Posts: 311
Vette(s): 72 Coupe L48 4 sp Air Tilt Leather

Sorry two subjects in one post - 

The radio I repaired myself, I was an Electronic Tech for a living before retiring. Ya know, TV's, Radios, then Digital Movie Theater Cinema Tech.... I fix stuff for people, one of my many hobbies now....




Bruce
72 Coupe L48 4sp
Custom Blue/Silver/Pearl

(Click for a larger pic)

Re: Rear Compartment Refurbish

Posted: 1/10/24 5:16am Message 6 of 14
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France
Joined: 8/21/2002
Posts: 134
Vette(s): 1978 L48 Auto. Red with Oyster Leather interior. Owned since 1990.

The rear compartment doors look really good.

Are the lower sides of the doors flat?  They look smarter that way than the original items.   

It's a job I've been tempted to tackle as min e are very fragile and have a few cracks in the frame work.  But it is such a pain getting there!😄  I just have to be super careful when loading in the suitcase, tools etc for our excursions!😱

I'll be interested to see the finished result, all installed.👍




Stephen J Irons
Corvette Club France
CCCUK Lifetime Member
Corvettes of Southern California
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Red Corvettes Have More Fun!

Re: Rear Compartment Refurbish

Posted: 1/10/24 10:23am Message 7 of 14
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Equinunk, PA - USA
Joined: 10/31/2007
Posts: 2465
Vette(s): 1972 conv, 4-speed, 350, 200hp, numbers match, rally wheels, war bonnett yellow w/white top. good condition, nice driver.

We tend to use soft side bags in our compartment area. They tend to conform better, allow compression and eliminate the "Bump factor" when loading to not break the frame. 




Re: Rear Compartment Refurbish

Posted: 1/10/24 10:28am Message 8 of 14
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France
Joined: 8/21/2002
Posts: 134
Vette(s): 1978 L48 Auto. Red with Oyster Leather interior. Owned since 1990.

We have a "softish" case, but it tends to be heavy for a week or so away.  We tried soft bags, but it's hard to lay the T-tops on top - the case is stable enough for the tops to be strapped on top, with a short extension that I made for the hold down strap!    I just have to be careful sliding it in to ensure that the weight is not all placed on one compartment lid as it slides over.     




Stephen J Irons
Corvette Club France
CCCUK Lifetime Member
Corvettes of Southern California
NCM Family Member
Red Corvettes Have More Fun!

Re: Rear Compartment Refurbish

Posted: 1/11/24 2:57pm Message 9 of 14
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Pasadena, MD - USA
Joined: 6/16/2004
Posts: 311
Vette(s): 72 Coupe L48 4 sp Air Tilt Leather

My seats were out of the car so working back there is a bit easier, but then it's still some difficulty for an old guy.

The 3 plastic door frames and the main frame were all cracked like everyone has experienced. The new replacements seem to be even a bit thinner and the screw hole locations and screw size was different than the original GM.  The new fiber boards were the solution for reworking all this. The finished assembly is quite fragile and I'll need to be really careful re-installing it - after the underlayment insulation and new carpet. The door over the battery has a foam seal to keep fumes out of the passenger compartment -yet to be installed - after it is back in the car - the screws go under the seal. Then all 3 doors will sit perfectly flush. 

If you did not do it twice, you did not do it right. I had trouble getting the new carpet to stay put on the new fiberboards. I had to pull it back off and spray adhesive twice both sides and let dry a few minutes to make it stick. Then sit a 40lb bag on top for a few hours. The first time I came back the next day and the carpet puckered up and look horrible. 




Bruce
72 Coupe L48 4sp
Custom Blue/Silver/Pearl

(Click for a larger pic)

Re: Rear Compartment Refurbish

Posted: 1/25/24 8:58am Message 10 of 14
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West Chester, PA - USA
Joined: 4/16/2020
Posts: 20
Vette(s): 1972 Base model convertible yellow white top black interior 350 4spd

While I had all that out on my 72 the approx. 4' angle iron under the body that the hinges are attached to, I had to replace and re-rivet it was about 75% gone.

Also did not renew the fiberboard doors filled in the old screw holes with glue and where the board had expanded glued and clamped to return to new condition. 

Also don't forget the 1/4-20 x 1" bolt that holds the rear of the center parking brake console, the last person that was in there never put it back.

Have fun




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