Topic: Broken Water Pump Bolt
in Forum: C3 Cooling and Heating Systems

Moderator
Before drilling, tho, take a flat end(drift) punch, and whack the crap out of the bolt a few times. This helps loosen the threads. Then, use a center punch to make a starting point for the drill bit.
Start drilling small, and go larger, a couple of sizes at a time, until it is drilled out to at least half size. Drill all the way thru the bolt. Then soak it down with penetrant, and take a break.
Try the ease-out then. If it feels like the ease-out is gonna twist off, stop. Keep drilling larger. You may have to drill all the way to threads, and then, with a small center punch, you can knock whats left of the bolt out(sometimes, a piece at a time). Once the bolt is out, be sure to run a tap down thru all of the bolt holes before installing the pump.
It's a big hassle, for sure, but it will work, if there's room, and you have a little patience.

Joel Adams
C3VR Lifetime Member #56
My Link
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"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"

1978 L82 4speed
1994 LT1 6speed
Thanks for the directions Joel. I have never seen such good detail on how to get broken bolts out. It will definitely give me something to do for awhile so I better get started. Thanks.

Moderator



Another thing is, if the bolt is not too tight in the hole, drilling the normal rotation may screw it on into the water jacket, since it does go all the way thru.
Either method will work the same.
Good luck! Just don't break off any ease-outs in it...that's when the REAL fun starts!

Joel Adams
C3VR Lifetime Member #56
My Link
(click for Texas-sized view!) NCRS
"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"


No, I haven't had time to touch it this week at all. No real plans for the weekend other than work on it so should be able to get it done. I will post results. Thanks for asking.

THE DYNAMIC DUO
