Topic: Re: How do you get the radiator shroud out???
in Forum: C3 Cooling and Heating Systems
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You may not need to actually take the support out. As I recall on my 80 it required just taking out the two top bolts on each side and loosening the the ones on the bottom. Then the top could rotate forward about 1/4". That is all it took to get out - still tight and two people makes it way easier. But then be careful when you put it back in. At the top of the support where they spot welded the parts together the "flash" around the spot welds sticks out a couple mm's. Again, not much, but enough to punch through a copper tube if it bangs into it - speaking from experience.

As it once looked and hopefully will again
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Well, I did unbolt the core support, and got the shroud out that way, but it was still very tight.
After getting everything back together, and replacing the bearings, seals, and syncros in the 4-speed, it still jumped out of 2nd gear, so I pulled it all out again and sent the transmission to a transmission shop. This is the first transmission out of at least a dozen that I have been into that did not work correctly after.
In the second attempt to pull everything, I pulled the core support, radiator, and shroud all out as a unit, and this went well. I had no help, so I used the engine hoist to pull the assembly out. I hope it goes back in as easily. . .
BillHanna said: Well, I did unbolt the core support, and got the shroud out that way, but it was still very tight.
After getting everything back together, and replacing the bearings, seals, and syncros in the 4-speed, it still jumped out of 2nd gear, so I pulled it all out again and sent the transmission to a transmission shop. This is the first transmission out of at least a dozen that I have been into that did not work correctly after.
In the second attempt to pull everything, I pulled the core support, radiator, and shroud all out as a unit, and this went well. I had no help, so I used the engine hoist to pull the assembly out. I hope it goes back in as easily. . .
Update: I reinstalled the radiator, shroud, and core support as a unit yesterday, and it was almost easy. I had another person helping.
This seems to be the best way to get the radiator out and back in, but I have not heard of anyone else doing it this way.
BillHanna said:
Update: I reinstalled the radiator, shroud, and core support as a unit yesterday, and it was almost easy. I had another person helping.
BillHanna said: Well, I did unbolt the core support, and got the shroud out that way, but it was still very tight.
After getting everything back together, and replacing the bearings, seals, and syncros in the 4-speed, it still jumped out of 2nd gear, so I pulled it all out again and sent the transmission to a transmission shop. This is the first transmission out of at least a dozen that I have been into that did not work correctly after.
In the second attempt to pull everything, I pulled the core support, radiator, and shroud all out as a unit, and this went well. I had no help, so I used the engine hoist to pull the assembly out. I hope it goes back in as easily. . .
Update: I reinstalled the radiator, shroud, and core support as a unit yesterday, and it was almost easy. I had another person helping.
This seems to be the best way to get the radiator out and back in, but I have not heard of anyone else doing it this way.
Interesting, never thought of that option. Perhaps I’ll give that one a try on my next radiator endeavor !!
John Sigmund

valkman57@sbcglobal.net
NCRS Member 61302
NW NCRS Chapter Member

Duct tape is the new Black !!
Radiator replacement was the first thing I had to do as a new Corvette owner on my '76 18 years ago. Getting that shroud out was extremely frustrating and I didn't have C3VR back then to help. Unfortunately, it ended up breaking but it turned out OK - I turned it into a two-piece and haven't been sad once about it and it sure is a lot easier to get it in and out now. It broke on the top pass side and when I got it out I cut it down the middle on the bottom. At that time I worked for a company that had aluminum fab as part of its business and some guys in the shop helped me fabricate splice plates to bolt on to it. Painted the plates flat black and you really have to look to notice they're there.
in Forum: C3 Cooling and Heating Systems
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