Topic: Thermostat leak
in Forum: C3 Cooling and Heating Systems

Moderator
Is the thermostat housing original/original style, or aftermarket chrome?
Sometimes, a small leak around the housing will stop after driving a while. If the car doesn't get much use, that can contribute to the leakage. Of it's driven frequently, the gasket will stay pliable, and seal well. If it sits for lengths of time, the gasket tends to shrink somewhat, and you'll see some seepage until it seals again.
If this is an aftermarket chrome housing, the only way you'll ever stop the leakage is to grind/file the bottom of the housing to get the chrome off of it. Chrome doesn't make a very good sealing surface, no matter what kind of sealant you may use. Grinding the chrome off give the gasket a nice, rough-ish surface to seal against.
It's also possible that the housing is warped. This can be made better by filing, also, to get it flat again.
hth
another afterthought....it could also be the hose itself leaking, and running down around the housing. Might wanna check that while you're at it, in case the housing has corroded, and is digging into the hose.

Joel Adams
C3VR Lifetime Member #56
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"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"
It has an Edelbrock aluminum manifold with a chrome thermostat housing. I don't have any grinding equipment, so grinding off the chrome is a non-starter. Maybe I need to look into an new thermostat housing. Since I'm dealing with aluminum manifold should I look for an aluminum thermostat housing or does it matter since the thermostat will keep the housing and manifold separate?

Moderator
hth

Joel Adams
C3VR Lifetime Member #56
My Link
(click for Texas-sized view!) NCRS
"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"
Hey Larry T,
I had the exact problem on my '79. The el cheapo chrome thermo. housing I put on the edelbrock aluminum intake leaked like crazy.
I finally had good luck with a polished aluminum thermo. housing from Spectre Industries. It is a 2 piece unit with the rubber ring. No problems with it at all and it's been on for well over a year.
HTH,
Kevin

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Joel Adams
C3VR Lifetime Member #56
My Link
(click for Texas-sized view!) NCRS
"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"