Home page
SPONSOR AD SPONSOR AD

Topic: Power brake booster removal

in Forum: C3 Engines, Driveline and Handling


Power brake booster removal

Posted: 10/6/04 5:41pm Message 1 of 10
Former Member
Send PM
Joined: 1/26/2004
Posts: 313
How do I get to the 4 bolts that hold the power brake booster assm. Is it from inside the car or from the wiper door area? .New one is to be available and just wanted to get this one out.


SPONSOR AD:: (Our Sponsors help support C3VR)

Power brake booster removal

Posted: 10/6/04 6:18pm Message 2 of 10
Former Member
Send PM
Portland, TN - USA
Joined: 4/29/2003
Posts: 805
Vette(s): 1972 Coupe Anything, but Stock and more mods to come! SSBC Force 10 Brakes, 3.73, TH350, 355 CID, Rack and Pinion, Vette Brakes suspension front and rear.
In side under the dash. I here its a real pain. I've seen another post on here about it. If you do a search you will probably find it.


Power brake booster removal

Posted: 10/6/04 7:44pm Message 3 of 10
Former Member
Send PM
Joined: 12/16/2003
Posts: 630
Probably easiest to remove it after the dash and steering column has been removed. The bolts are way up in there, I honestly don't think you can get at them without removing all the stuff in the way.


Power brake booster removal

Posted: 10/6/04 7:45pm Message 4 of 10
Former Member
Send PM
Louisville, KY - USA
Joined: 11/11/2003
Posts: 97
Vette(s): 1971 LT1 Convertible PS PB 43K miles
It is a major pain but doable. You need a half inch deep socket (I think) and at least one long extension with a flex knuckle on the end. It helps to take out the drivers seat because you will be spending alot of time lying on your back working upside down. The nuts unfortunately are lock nuts and they are quite difficult to unscrew all the way to the last thread. Putting them back on is just as hard. I thought the upper right one was going to kill me (really, I have a heart condition). I think I also had to take out the brake pedal light switch out for better access.

Like I said, a real pain in the keester but my repainted one looks like new! |wink|


Power brake booster removal

Posted: 10/6/04 7:46pm Message 5 of 10
Former Member
Send PM
Lakewood, OH - USA
Joined: 11/14/2003
Posts: 144
Vette(s): 69 T-top blue w/bright blue interior-427/390 hp,4 spd,power steering, power brakes, power windows and air conditioning
Four bolts up underneath the dash behind the pedals. Three of the four are no real problem the fourth is a sob I finally got out with good swivel and extension.


Power brake booster removal

Posted: 10/7/04 7:07am Message 6 of 10
Lifetime MemberLifetime Member
Send PM
MENTOR, OH - USA
Joined: 9/15/2003
Posts: 577
Vette(s): 1979 L-82, dark blue
YellowLT1 and captn bill are right. when I replaced my booster, I used a deep socket, thought it was 9/16ths though, a swivel and a 20" extension. I also replaced the nylon locking nuts with a flat washer, locking washer and a nut. if you do the same, check the studs on the booster. didn't realize the studs had metric threads, 15mm(?), until after I bought the replacements and went to install the booster.
good luck, it's an ugly job at best.


Power brake booster removal

Posted: 10/7/04 7:21am Message 7 of 10
Former Member
Send PM
Joined: 1/26/2004
Posts: 313
Off to the parts store to get the deep 9/16 socket. Last night I took out the seat and took off the steering wheel. I located 2 of the bolts right away. I have 5 days off of work to get this done. Hoping it will be done today if my back can take it. |frown|



What goes through engineers minds sometimes? Are they sadistic in their thinking, boy this will really P.O. someone when they try to replace it!!!!

|devil|


Power brake booster removal

Posted: 10/7/04 10:41am Message 8 of 10
Profile Pic
Lifetime MemberLifetime Member
Moderator
Send PM
CUYAHOGA FALLS, OH - USA
Joined: 12/2/2003
Posts: 6424
Vette(s): 1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!
The design boys just worry about building it, not fixing it. And it shows in most cars. Combine that with the lack of space in a C3, and there you go.


Power brake booster removal

Posted: 10/7/04 1:04pm Message 9 of 10
Gold MemberGold Member
Send PM
Clifton, NJ - USA
Joined: 10/3/2003
Posts: 129
Vette(s): 1972 Coupe Ontario Orange Black leather interior LS-5; Turbo 400
I just got doing the same replacement. After removing the driver seat, the steering-wheel, the lower Vent ducting, and peeling back the carpeting, I could lay on my back with my head right down by the brake pedal.
I was able to get all 4 bolts out relatively easily ( if I don't count the muscle spasms)

All in all, not as bad as I first thought.

Hope you have a Jacuzzi |wink|

NJ BB Ken

PS Beer helps |cheers|


1972 T Top 454; "Boomer" Latest "upgrades": 1 1/8" front Stabilizer bar. Rebuilt SS calipers with O-ring pistons. Under car Chambered exhaust. Fiberglass rear spring (360lbs/in). Bilstein Rear Shocks. 3/4" Rear Stabilizer Bar. Tow hitch. Performer manifold with 600 cfm Holley. Comp Cam 262 .499 lift. L-88 Hood in process

Power brake booster removal

Posted: 10/7/04 2:06pm Message 10 of 10
Former Member
Send PM
Joined: 1/26/2004
Posts: 313
The *&%#@ thing is out and gone. Picked up the new one this afternoon and it came bare metal. Working on priming and painting right now and hope to get it back in tomorrow. That 4th bolt is one SOB to get at. took me about 5 minutes just to find it. took of the brake light switch and moved(bent) the braket just to the side to get at the bolt. I'm sure this is going to be a real joy getting it back together. Gotta do it, C3X is to close now.


in Forum: C3 Engines, Driveline and Handling


SPONSOR AD: (Our Sponsors help support C3VR)