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Topic: Stuck intake manifold

in Forum: C3 Engines

Stuck intake manifold

Posted: 10/19/08 7:40pm Message 1 of 22
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Walla Walla, WA - USA
Joined: 12/2/2007
Posts: 52
Vette(s): 1978 L-82 Pace Car
 What started out to be just replacing a water pump has suddenly snow balled from a leaky radiator "which is out and re-cored" to having to pull the intake. To make it easier and to repaint I decided to remove the smog pump bracket and the bolt broke off. After carefully drilling and soaking in PB blaster for a week I snapped the EZ out off. I decided it would be easier just to remove the manifold and had two more break. I now have all the bolts out but the manifold won't budge. Is there a safe way to pry it free from the gaskets and sealer? I'am 99% sure that it has never been removed.  


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Stuck intake manifold

Posted: 10/19/08 8:48pm Message 2 of 22
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Duncanville, TX - USA
Joined: 11/8/2003
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Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Some intakes can be stubborn, for sure...
Make sure the valve covers are not holding it down...the top edges of some vcs hang over the edge of the intake, so it's usually best to remove at least one of the vcs when removing the intake.

A long, sturdy prybar will get it loose, or you can wedge a screwdriver in between the intake, and the top of the block at the front edge, between the heads, to pop it up.
hth


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Stuck intake manifold

Posted: 10/20/08 4:02am Message 3 of 22
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[QUOTE=Adams' Apple]Some intakes can be stubborn, for sure...
Make sure the valve covers are not holding it down...the top edges of some vcs hang over the edge of the intake, so it's usually best to remove at least one of the vcs when removing the intake.

A long, sturdy prybar will get it loose, or you can wedge a screwdriver in between the intake, and the top of the block at the front edge, between the heads, to pop it up.
hth [/QUOTE] All of what Joel said and swearing can help also! Good luck


corvette440hp

Stuck intake manifold

Posted: 10/20/08 5:28am Message 4 of 22
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visalia, CA - USA
Joined: 10/27/2006
Posts: 641
Vette(s): 1981 red with silver interior,350(L-81), 350TH, glass t-tops, aluminium rims, 1980 Black/ Black int., 350 GM crate engine/350TH, 1976 black/ saddle int., L-82 w/headers, holly carb, Hypertech ignition
Oh ,  and u must throw a few tools across the shop as your swearing  to  make the ritual  complete .....lol LOL


Stuck intake manifold

Posted: 10/20/08 5:58am Message 5 of 22
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BINGHAMTON, NY - USA
Joined: 7/19/2003
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Vette(s): ......
and don't forget to pull the distributer out,as long as your pullin the old manifold off now would be a great time to put a new edelbrock manifold on there Thumbs%20Up


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Stuck intake manifold

Posted: 10/20/08 7:48am Message 6 of 22
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Kendall Park, NJ - USA
Joined: 3/9/2005
Posts: 789
Vette(s): 1981 - 59 Beige over Cinnebar leather. Edlebrock top end, 2200 stall w/shift kit, 3:55s, Mufflex maniback exhaust, nice stereo, 16 in AREs w/BFGs
As Ron said... I just did your exact repair (replace radiator, water pump and leading to the manifold.  The Edlebrock unit is an exact exterior dimension as stock, it offered some uuumph and fits under the hood using the stock carb. 


Stuck intake manifold

Posted: 10/20/08 9:40am Message 7 of 22
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Oceanside, CA - USA
Joined: 11/19/2003
Posts: 191
Vette(s): 1978 Silver Anniversary model. Original L82 engine, 700r4 trans, edelbrock intake, thorly headers, rack&pinion steering, mono rear and front spring, MSD 6A box
I know your pain.  Last night I was putting on a bracket that holds the brake booster vacum line, took out the two rear maniforld bolts(left side) put the bracket on put in the first bolt hand tighten then the back bolt again hand tighten, torqued the first bolt (30fp) tried totorqued the back bolt it won't tighen. Pulled it out threads look good. Closed the hood, went to bed.  Look at it again tonite.


Stuck intake manifold

Posted: 10/20/08 2:27pm Message 8 of 22
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Holland Patent, NY - USA
Joined: 6/3/2008
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Vette(s): #1 *1980 White, Red interior 14,000 mile #2 *1980 Red, Oyster interior 93,000 miles Resto project car, rebuilt to 383 stroker
Eddie, stupid question...are both the bolts the same lenght?



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Stuck intake manifold

Posted: 10/20/08 3:20pm Message 9 of 22
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Canada
Joined: 6/23/2008
Posts: 558
Vette(s): 1972, 1980

What Joel said, you can try two pry bars at the front on each side and pry one then the other sometimes this will help.

John



Stuck intake manifold

Posted: 10/20/08 4:24pm Message 10 of 22
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Joined: 10/21/2003
Posts: 1220
Were the bolts that broke the ones adjacient to the water passages? Did just the heads break off? If so, did you get the entire broken bolt out or just drill and tap the holes? Make sure there's no corrosion from the old bolt remnants to the aluminum manifold. Water passage bolts sometimes weld themselves to the aluminum because of chemical reactions between the water, steel, and aluminum. I've seen this on thermostat housings, too.


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