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Topic: 1977 fuel gauge problem

in Forum: C3 Fuel, Emission Control, and Exhaust Systems

1977 fuel gauge problem

Posted: 2/27/07 6:48pm Message 1 of 4
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The highest the fuel gauge on my 77 will register is 1/4 full.  As I drive it will gradually go down to E.  Is there any way to determine if the problem is the gauge or the tank sending unit?  If I drain the tank, can I see the sending unit from the filler opening to detemine if something is wrong in the tank?  The previous owner (owned it about a year) said the problem was there when he bought the car, and he just lived with it.  He said the owner previous to him had a lot of restoration work done and maybe that's when something got screwed up. 


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1977 fuel gauge problem

Posted: 2/27/07 7:02pm Message 2 of 4
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CUYAHOGA FALLS, OH - USA
Joined: 12/2/2003
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Vette(s): 1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!
The gauge is the car is controlled by the sending unit grounding the gauge unit.  In our cars the test is not difficult, once you reach the wires.   Unplug the wire connection to the tank.  Turn the key on.  The gas gauge should go up past the full mark.  Now ground the wire from the gauge.  The gauge should go to empty.  If you put a resistance in the wire to ground it will read somewhere in the middle.  If it does that, the sending unit is the problem.  If it does not, the problem is in the gauge.  Before replacing either one, make sure the wires is okay and not partly shorted/grounded.  The will make the gauge read low.  Corrosion is a common cause of a short to ground that can cause this problem.
 
When the tank is full an ohm meter will show 90 ohms through the sending unit in the tank.  When the tank is empty it should show very close to 0 ohms.



1977 fuel gauge problem

Posted: 2/27/07 7:14pm Message 3 of 4
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Duncanville, TX - USA
Joined: 11/8/2003
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Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
It's possible that the fuel tank bladder has become deformed, and the float is hanging on it.
If you don't find a problem after doing the test that Ken suggested, you'll be diggin into the tank...the sending unit, if it is damaged on the float contact, will normally only mess up in one area, say, 1/2 tank. It will read "Full", and go down as you drive, until it gets to the 1/2 area, then it may drop to "E", or it may go all the way back up to full, until it gets past that one spot. Then it will start working correctly again.
Unplug it, and it will go to "Full", ground it, and it will go to "E"....Ken said that already, didn't he?
Chances are, the bladder is hanging the float...


Joel Adams
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1977 fuel gauge problem

Posted: 2/28/07 5:33pm Message 4 of 4
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CUYAHOGA FALLS, OH - USA
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Vette(s): 1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!
Joels right.  And if the bladder is hanging up by collasping inward, check the charcoal cannister vents.  When they plug, the bladder collaspes inward.


in Forum: C3 Fuel, Emission Control, and Exhaust Systems


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