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Topic: Headlights and vacuum issues

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Headlights and vacuum issues (1/14)
 4/27/25 10:41am
Babyblue 78
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1978 Corvette Light Blue Pulled from the swamps of Miami! Its a driver and back on the road!


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So I am having issues with the headlights not opening up after pulling the switch. If I get out and tug on the passenger side lamp it pops right up and a few seconds the driver side will raise up. I mentioned this to my mechanic and he says its not a vacuum issue otherwise they would not raise after I tug on it. I was giong to start with the vacuum lines but if this is true then where do I start.  I will turn on the light switch and drive around for 20 minutes and nothing ever happens. Once in a blue moon  the drivers side will come up but  very rare and it will not bring up the passenger side.

 

Any ideas where to start?

 

Babyblue78



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Re: Headlights and vacuum issues (2/14)
 4/27/25 2:01pm
F4Gary
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Grapevine, TX - USA

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What about the pull down switch under the dash?



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Re: Headlights and vacuum issues (3/14)
 4/27/25 9:34pm
BillHanna
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Cana, VA - USA

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Could it be low vacuum?  Maybe starting the headlight up gets it past the hard part of the cycle.  Just a thought. . .



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Re: Headlights and vacuum issues (4/14)
 4/27/25 11:03pm
F4Gary
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Grapevine, TX - USA

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Maybe a vacuum relay.



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Re: Headlights and vacuum issues (5/14)
 4/28/25 9:42am
RedwingvetteLifetime Member
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Waterford, MI - USA

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I had a similar issue

Driverside Popped right up but the passenger side was very lazy 

ended up being the actuator seal was split. Could not see the issue until after I removed it from the car and pulled the bellows off the shaft.

 



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Brian - NCM Lifetime Member

73 coupe L48, Flat-top pistons, Performer RPM Heads, Crane Cam and roller rockers, Holley 650 vac sec. Performer intake,
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Re: Headlights and vacuum issues (6/14)
 4/28/25 5:48pm
Babyblue 78
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Pull down switch is working fine. If open and pull down they stay out. Pushing in the knob they go down immediately.



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Re: Headlights and vacuum issues (7/14)
 4/28/25 5:49pm
Babyblue 78
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Ok I had replaced the seals and should be good but will try but then how is it able to pop up if seals are torn?

 

Thanks for the info will check it out.



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Re: Headlights and vacuum issues (8/14)
 4/28/25 5:51pm
Babyblue 78
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Yes I will start with the vacuum and I think last year when I fooled with it it was good. But will review all sugestions, that is why I did not think the mechanic was correct saying if it pops up on your tug its got enough vacuum, I know there is a pretty good spring inside and not sure if this is some issue also.

 

Thanks



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Re: Headlights and vacuum issues (9/14)
 4/29/25 9:16am
RedRadResto=FastC3*8
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Not sure if is called an actuator switch but there is a diaphragm under the nose right in front of the hood that controls the headlight vacuum as well.  I had the same problem on 1980 and after considerable inspection I switched the hoses on that diaphragm to see if the drivers side would be lazy instead. And sure enough it was. I replaced all the hoses and put a new diaphragm on it and it worked  much better though still a little slower on the right. Even the clamps were in bad shape as original.  I finally went to electric actuators with a conversion kit but mine is totally restomoded so only the windshield wipers runs on vaccum untill I can find a fix for that to. Also check your grommets in the sides of your light buckets they also deteriorate and can fall out causing the buck to bind ou while trying to open. Good luck.

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Re: Headlights and vacuum issues (10/14)
 4/30/25 2:05pm
F4Gary
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Grapevine, TX - USA

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Babyblue 78 said:

Pull down switch is working fine. If open and pull down they stay out. Pushing in the knob they go down immediately.


Will the pull down switch "open" the headlights? 



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Re: Headlights and vacuum issues (11/14)
 5/1/25 7:34pm
blu72
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When I went through the car many years ago, I replaced all the vacuum lines, a big job BTW, actuators and vacuum switches for good measure. The stuff is over 50 years old and not much can be expected from these parts. 

So, looking at the buckets, all the small pieces, springs, rods, plastic bushings,  etc were corroded to the point of questioning if they were the slow problem.  Tried some oil, but no joy..... I guess the vacuum actuators can only move so much resistance, then you end up with a problem. 

Cleaned and replaced all the pieces in there, I think there is a kit, badda bing badda boom, they work like new now. Jump right up!

Take a close look in there, maybe a lot of small leaks and corrosion is enough to make it fail. 



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Re: Headlights and vacuum issues (12/14)
 5/13/25 5:22pm
Babyblue 78
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Sorry for the delay was working on replacing the power steering as it was leaking real bad. I will review all answers some I have tried but its been a while. i will start giong through everything and see what developes. So if the light switch is on and I use the pull down switch it will not open them. If I open them light switch on and then move pull down switch they will stay up when the car is turned off. Likewise if the lights are up and I push the pull down they close right away. I had replaced several parts but then when I look how many years ago it was then I realize I need to review it all again.  Thanks for all the tips.

 

babyblue 78



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Re: Headlights and vacuum issues (13/14)
 5/13/25 7:18pm
F4Gary
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Still haven't answered my question.  The pull down switch is so you can open the headlights to wash them or replace a bulb with out turning them on.  So...will the pull down switch open the headlights?  Obviously you need some vacuum so with the engine running, will they open the headlights.

If not, then you have a vacuum leak or they are "wired" (hoses) wrong.



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Re: Headlights and vacuum issues (14/14)
 5/13/25 8:06pm
Babyblue 78
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That is correct, sorry. My understanding the same but different. If you needed to change a bulb or wash them , you would open them the normal way with the light switch and then once open turn off the lights and shut off the engine and the pull down switch would allow them to stay open for wash or repair.  So to answer your question they will not open the lights with the engine running and light switch off.  My guess is a vacuum leak. Thanks

Babyblue78



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