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Topic: Removal of Driveshaft from Rearend

in Forum: C3 Driveline Components


Removal of Driveshaft from Rearend

Posted: 9/3/06 10:43pm Message 1 of 19
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Eastern Oklahoma County, OK - USA
Joined: 1/3/2006
Posts: 1560
Vette(s): 1980 Black L48 T-Tops
HELP!

I went to remove the driveshaft today so we could put front & rear seals on the transmission and change u-joints while the motor is at the machinist and I couldn't figure out how to remove the rear u-joint holders.  They aren't 7/16 and they don't appear to be allen or torx.  They look like a funky, modified 5/16 something or other.

I checked the book and it says remove the front and rear u-joint straps with a 7/16 wrench.  Also, if I did have a wrench or socket, I don't know how you would get in there.  the support that bolts to the crossmember is in the way and that crossmember doesn't come out.

Any thoughts or help would be greatly appreciated as always.





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Removal of Driveshaft from Rearend

Posted: 9/4/06 4:04am Message 2 of 19
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Newark, DE - USA
Joined: 7/26/2004
Posts: 468
Vette(s): 1968 Conv, 454HO,500HP-600TQ, TKO-600,3:70 HD rear,hotrod air, custom paint & suspension,1973 Ruby Red,T-top, 383 Stroker, TK)-500,frame off restro, 1967 Dodge Coronet, 340 stroker to 406, Dana 60

I had to use a small wrench & I think it was 7/16. Try a metric wrench, maybe someone buggered them up on the last install. You have to turn the drive shaft alot to get at each bolt, but it's possible. Install new bolts for the install.

Alan




                                               

Removal of Driveshaft from Rearend

Posted: 9/4/06 6:00am Message 3 of 19
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HOWELL, NJ - USA
Joined: 5/18/2004
Posts: 6812
Vette(s): 1979, Targa Blue (72 Color), Pace Car rear spoiler, L88 hood, Dark blue factory interior, 525HP 406, HD 700R4, 370 gears,Steeroids, composite rear spring, TT IIs wrapped in T/A Radials.

Best approach is a 7/16 socket on a veeerrryyy long extension. Approach it from the front of the car, keeping the extension parrallel with the drive shaft. Have a buddy help you get the socket on the bolts. If 7/16 seems too big and 3/8 is too small, somewhere around a 10MM socket should do the trick.

Good luck

Paul

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Removal of Driveshaft from Rearend

Posted: 9/4/06 7:06am Message 4 of 19
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Lawrenceville, GA - USA
Joined: 10/25/2002
Posts: 100
Vette(s): 1968 427 coupe and 96 LT4 six speed Gran Sport clone
On my 68 BB car, the u-joint straps were 5/16-24, so I had to get in there with a 1/2 wrench.  It was a 1/8 a turn at a time becacause to the front diff. suppt., it took awhile but it can be done, good luck-Phil flandy38964.4932175926


Removal of Driveshaft from Rearend

Posted: 9/4/06 9:28am Message 5 of 19
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Duncanville, TX - USA
Joined: 11/8/2003
Posts: 20219
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Could they be 5/16" 12 point bolts? Most of the late Sharks had these on the half-shafts. Could be that someone has replaced the diff bolts with half-shaft bolts.
The best way, regardless, is to come in from the front side, with an extension/socket. Be carefull not to round the heads off....that's a real pita to overcome!


Joel Adams
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Removal of Driveshaft from Rearend

Posted: 9/4/06 11:17am Message 6 of 19
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Joined: 10/21/2003
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Why not just take that pinion support bracket off? I just sheared the 2 cotter pins off on the long cross bolts, too hard to get at them, and unbolted the bolt in front. Most likely you'll need a new cushion at the topside anyway. I did on an 11K mile car. Just to be safe, I measured the threads sticking out at the bottom. Mike mkapp787938964.4795949074


Removal of Driveshaft from Rearend

Posted: 9/4/06 12:13pm Message 7 of 19
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Lawrenceville, GA - USA
Joined: 10/25/2002
Posts: 100
Vette(s): 1968 427 coupe and 96 LT4 six speed Gran Sport clone
After thinking about your straps, if they aren't 5/16-24, they could be metric, try a 10mm box wrench on them and see if that works.  1980 was the year the General went to about half fasteners being metric, also look at the bolt heads, if they say 8.8, 9.8, or 10.9, that is the sure give-away.  Good luck-Phil


Removal of Driveshaft from Rearend

Posted: 9/5/06 5:06am Message 8 of 19
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Eastern Oklahoma County, OK - USA
Joined: 1/3/2006
Posts: 1560
Vette(s): 1980 Black L48 T-Tops
Thanks, guys.

I'll get to see her again this coming weekend.  She is currently housed at 71Shark's place until the bullet comes back.  I think, possibly, that they were metric 12 points that have been rounded to a point so nothing is visible on the heads.  May have to take an air cutoff and see if they can be cut off flush, then removed with the driveshaft out of the way.

I'll get back there with a scraper and see if I can get enough gunk out of the way to find all the bolts and try Mikes idea of pulling, then replacing the cushion.  If it isn't rotted by 26 yrs of time, the oil soaking it has gotten over the past few years will have certainly mushed it.

She's got her quirks, but I am actually enjoying wrenching on her.  It sure beats having to wrench on the daily driver!



Removal of Driveshaft from Rearend

Posted: 9/5/06 6:14am Message 9 of 19
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Edgewood, KY - USA
Joined: 10/26/2003
Posts: 339
Vette(s): 1981, Black/Black, Engine bumped to about 400HP.Ext/int mostly stock.
I just di this a few weeks ago.  I have an '81, so I suspect we have exactly the same U-joint strap bolts.  Mine were SAE, not metric.  They require a 12-point socket, which can be hard to find in that small size.  I wish I could remember the exact size, but I can't - it's either 1/4 or 5/16.  I had to go to a specialty tool vendor to get 12-point sockets that small...


Removal of Driveshaft from Rearend

Posted: 9/5/06 8:23am Message 10 of 19
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Duncanville, TX - USA
Joined: 11/8/2003
Posts: 20219
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Actually, I think they ARE 1/4" 12 points. The late(81-82) cars are, anyway.


Joel Adams
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in Forum: C3 Driveline Components


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